Solid PVC soles and heels
4.9
Moulded solid rubber soles and heels
As the industry fully develops and as customer demands increase, it will still be important for manufacturers to make sure that they offer their products with high quality and one way of doing this is to undergo certification by BIS.
In the fast-changing world of the footwear industry, it is a challenge to provide quality products compliant with national standards. Polyvinyl chlorides, solid soles, and heels are some of the parts that are commonly used in casual shoes, sports shoes, and formal wear. Before a manufacturer can legally sell these products in the Indian market, he or she has to seek approval from the BIS. The certification of the shoe soles and heels is done according to the Indian Standard IS 6719:1972 the general requirements of which include the use of solid PVC on soles and heels.
In this blog, you will find information about BIS certification for solid PVC soles and heels such as standards, documents, testing process, and fees. Therefore, manufacturers must be familiar with the certification requirements and appreciate the significance of certification to enable them to deal with requirements effectively to make their products ready for the Indian market.
Table of Content
- Understanding IS 6719:1972
- Classification of Solid PVC Soles and Heels
- Performance Requirements and Test Methods
- Testing Methods
- Laboratory Requirements
- Labeling and Marking Requirements
- Documents Required for BIS Certification
- BIS Certification Process
- Necessary Documents for BIS Certification
- Importance of BIS Certification
- Fees for BIS Certification
- Importance of Compliance with IS 6719:1972
- Conclusion
- Frequently Asked Questions (FAQs)
Understanding IS 6719:1972
The following are the BIS standards for solid PVC soles and heels. These are the standards that have been put in place to make sure that the products have to meet certain quality and safety standards. The standard for solid PVC soles and heels is IS 6719:1972, which describes the specifications such as material of polyvinyl chloride (PVC) in footwear components. This requirement is important for manufacturers since the assessment of the quality and performance of solid PVC materials utilized in footwear can be ascertained from this standard.
Key objectives of IS 6719:1972
- Quality Assurance: To set up a standard of measurement of solid PVC soles and heels’ quality that is incorporated in shoes.
- Safety Standards: The end goal is to safeguard the consumer in order to avoid the use of any product that is dangerous to their health.
- Performance Criteria: Used to establish the performance standards desirable for solid PVC materials, which cuts on durability, flexibility, and wear.
Overall through following these standards manufacturers will be able to improve product quality and at the same time satisfy the national and international standards.
Classification of Solid PVC soles and heels
There are many factors through which solid PVC soles and heels can be categorized and these are the intended use, the design, and the general performance of the shoe soles and heels. It also assists the manufacturers in choosing the right material for different footwear purposes.
Different classifications of solid PVC Soles
- Casual Footwear Soles: Intended for casual use which provides comfort and good looks.
- Industrial Footwear Soles: Designed to withstand conditions that would harm others thereby improving their longevity and safety.
- Sports Footwear Soles: It is particularly fabricated to give more secure traction and cushioning during episodes of sports or any rigorous task.
To understand these classifications is pertinent for manufacturers who need to address consumers’ needs.
Performance Requirements and Test Methods
From IS 6719:1972, specifications in regard to performance are essential so that solid PVC soles and heels can meet different test conditions without compromising the overall structure. Key performance indicators include:
Key Performance Requirements
- Hardness: This was done with the use of a Shore A durometer to gauge the stiffness of the material.
- Tensile Strength: Tests how the material behaves when pulled apart, in terms of its strength to break.
- Compression Set: Defines the ability of the material to maintain its appearance after compression has been done.
- Flexibility: Determines its flexibility, by testing its ability to flex without fracturing or breaking.
- Water Absorption: Another one shows how much water the material can take in through the process of absorption within the given time frame.
There are certain performance indicators that assist the manufacturers in gauging the satisfaction levels of consumers, the quality of the product that is being delivered to the consumer, and the level of safety of the products.
Testing Methods
In order to check compliance with the technical requirements of IS 6719:1972 some tests are required to be conducted. These tests are designed to simulate real-world conditions that solid PVC soles and heels may encounter during their lifecycle:
- Hardness Test: It is a tool that measures simply on a scale of how hard the material being tested is also known as a durometer.
- Tensile Strength Test: Strengths are determined by pulling a sample to rupture it, hence putting samples under tension until they break.
- Compression Set Test: The material is compacted under a certain load for a certain period of time after which it is quantified in terms of recovery.
- Flexibility Test: The material is flexed and flexed again and again to determine the material’s limit in flexing without the possibility of failure.
- Water Absorption Test: Samples of the different types of materials are soaked in water for a given time with the aim of determining the absorption capacity.
These tests help to provide the manufacturers with adequate ways to determine whether their product complies with BIS standards.
Laboratory Requirements
Manufacturers need to keep a laboratory to conduct tests using the right testing equipment as stated in IS 6719:1972. This facility should maintain a high level of cleanliness and operational prowess to ensure that results are as accurate as expected. Professionals working in laboratories need to be aware of certain testing protocols and certain aspects of BIS standards in order to conform to the evaluations that are being conducted. The management may also ensure that the testing practices undergo auditing often by the BIS representatives to check compliance with regulations.:
Labeling and Marking Requirements
As usual, the rubber micro-cellular sheets should be labeled or marked in the right manner so as to fit the provisions of IS 6719:1972. Each product must carry specific information including:
Key Labeling Requirements
- Manufacturer's name
- Product Type
- Other standards (for example ISI mark)
- Batch number
It helps in traceability and enables the consumers to have confidence that their products are safe and have met the required standards.
Documents Required for BIS Certification
To obtain BIS certification for spoke wheel rims, manufacturers must prepare and submit several essential documents:
| General Documents | Technical documents |
|---|---|
| GST Certificate | Raw Material List |
| MSME Or Udyam Certificate (Not applicable for large-scale industries) | Raw Material Test Certificate |
| Manufacturing land details (Lease Deed/ Rent agreement) | Plant Layout (Lab, Office, Raw material area, Finished Goods area) |
| MOA/AOA (If Private Limited) | Machinery List |
| Electricity Bill | Location Layout |
| Authorization Letter | Equipment List |
| QCI Adhaar Card | Process Flow Chart and Description |
| QCI Appointment Letter | NABL approved Calibration |
| QCI Degree Certificate | Product Specific Declaration as per clause no |
| Owner’s Pan Card | |
| Factory License |
BIS Certification Process
The BIS certification process for Solid PVC soles and heels involves several steps:
Step 1: Application Submission
Applications are filled including relevant documents that outline the production processes of the manufacturers.
Step 2: Product Evaluation
A BIS officer pays a visit to the manufacturing company in order to assess the levels of compliance with set regulations.
Step 3: Factory Inspection
The samples from the production batches are analyzed at the BIS-accredited laboratories.
Step 4: Issuance of Certificate
As a result of the evaluation of these facilities and products, BIS grants permission to the manufacturers to use the ISI mark on their products.
Step 5: Surveillance Audits
To sustain the standards practice, normal assertions are carried out.
This is a process that the manufacturers need to understand so that they can get an efficient certification process.
Importance of BIS Certification
BIS certification serves multiple purposes:
- Quality Assurance: It gives an assurance to consumers that the products being bought meet the required safety and quality.
- Market Access: It is common for retailers to lay down conditions that no product is sold in their store without clearing the BIS standards.
- Consumer Trust: Certified goods usually have high consumer confidence because they presume the quality of the products is high.
As the marketplace becomes more saturated, a BIS certificate can work wonders for any manufacturing company or brand in the market
Fees for BIS Certification
The government-approved fees for BIS certification of molded solid rubber soles and heels under IS 6719:1972 are as follows:
| Category | Fee(INR) |
|---|---|
| BIS Application Fees | 9000 |
| BIS Marking Fees | Micro Scale - 11,200 |
| Small Scale - 28,000 | |
| Medium Scale - 44,800 | |
| Large Scale - 56,000 |
NOTE: BIS testing charge fees are subject to changes from time to time depending on the circulating governments’ policies on fee structure.
Thus, it is recommended to visit the official site of BIS or consult with a BIS registration consultant like Professional Utilities.
Importance of Compliance With IS 6719:1972
The compliance of the manufacturers with the laid down standards such as IS 6719:1972 grants bearings manufacturers market entrée and also saves manufacturers from the wrapped ramifications of law for negligence in compliance with the standard. By adhering to these standards:
- Manufacturers can minimize product recalls resulting from quality failures.
- They can improve their brand image through the provision of quality products.
- Compliance helps to meet international trade standards in case of exporting the products.
Conclusion
All in all, BIS certification is compulsory for the players in solid PVC soles and heels that have been manufactured as per HSN code 6402 under Indian standard IS 6719:1972, if they want to set their foot in the Indian footwear market. Manufacturers by implementing the required standard, performing some tests, developing extensive documents, and knowing the related costs, can guarantee compliance and make their products more attractive to potential buyers.
Frequently Asked Questions (FAQs)
What is IS 6719:1972?
It is an Indian Standard that lays a standard for the use of rubber micro-cellular sheets in the soles and heels of footwear.
What is BIS Certification for Safety of Household and Similar Electrical Appliances?
BIS Certification for Safety of Household and Similar Electrical Appliances ensures that electrical products meet Indian safety standards, reducing risks like electric shock and fire, and is mandatory for selling such appliances legally in India.
Why is BIS certification important for moulded solid rubber soles and heels, and how is it related to door closers?
BIS certification for moulded solid rubber soles and heels ensures that footwear components meet quality, durability, and safety benchmarks. Similarly, door closers (concealed type, hydraulically regulated) are certified to guarantee smooth operation, longevity, and compliance with safety standards. Both certifications aim to maintain product reliability and performance consistency across industries.
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